Lakeland Plastics manufactures precision PC-ABS extrusions that deliver a balanced combination of strength, heat resistance, and impact performance for demanding applications.
Material Name: PC-ABS (Polycarbonate Acrylonitrile Butadiene Styrene)
PC-ABS is an engineered thermoplastic blend that combines the strength and heat resistance of polycarbonate (PC) with the toughness and processability of ABS. This hybrid material is widely used in extrusion when applications require higher impact performance and thermal stability than standard ABS, without the higher cost or processing complexity of pure polycarbonate. PC-ABS extrudes cleanly, maintains tight tolerances, and offers excellent durability across a wide range of industrial and commercial applications.
PC-ABS Definition
PC-ABS is a polymer alloy created by blending polycarbonate (PC) and acrylonitrile butadiene styrene (ABS) at the molecular level. The polycarbonate component contributes heat resistance, strength, and rigidity, while the ABS component enhances impact resistance, toughness, and ease of processing. The result is a versatile material that offers improved performance over either base polymer alone, particularly in applications requiring both structural integrity and resistance to elevated temperatures.
Pros of PC-ABS
- High impact resistance, even in lower-temperature environments
- Improved heat resistance compared to standard ABS
- Strong dimensional stability for precise extrusion profiles
- Excellent toughness and durability under repeated stress
- Good surface finish suitable for visible or aesthetic components
- Easier to process and fabricate than pure polycarbonate
- Good electrical insulation properties
- Compatible with color matching and textured finishes
- Balanced strength-to-weight performance
Cons of PC-ABS
- Lower UV resistance without stabilizers or additives
- Higher material cost than standard ABS
- Not as heat-resistant as pure polycarbonate
- Moderate chemical resistance compared to specialty polymers
- Can require controlled processing conditions to avoid warping
- May scratch more easily than harder engineered plastics
PC-ABS Extrusion Products
- Custom PC-ABS profiles and channels
- Tubing and hollow extrusions
- Rods, bars, and solid shapes
- Edge trims, guards, and protective profiles
- Structural components
- Enclosure and housing profiles
- Decorative and functional extrusion shapes
PC-ABS Extrusion Applications
- Automotive interior components and trim systems
- Electrical enclosures and electronic housings
- Industrial equipment components
- Consumer product housings and assemblies
- Appliance parts and structural panels
- Cable management and protective channels
- Point-of-purchase displays and fixtures
Custom PC-ABS Extrusions
At Lakeland Plastics, custom PC-ABS extrusion is focused on delivering high-performance solutions for applications that demand both toughness and thermal stability. PC-ABS is often selected when standard ABS falls short on heat resistance, or when polycarbonate alone is more than what the application requires. While PC-ABS is a strong choice for many demanding applications, Lakeland Plastics also offers a wide range of other thermoplastics to ensure the best material fit for your project’s specific requirements.
PC-ABS Extrusion Capabilities
Lakeland Plastics offers advanced PC-ABS extrusion capabilities supported by modern equipment, in-house tooling, and experienced engineering teams. PC-ABS requires precise processing control to maintain its balance of strength and heat resistance, and our systems are designed to deliver consistent, high-quality results. Our capabilities include:
- Custom PC-ABS profiles in complex geometries with tight tolerances
- Rod, tube, and hollow profile extrusion in a variety of sizes and wall thicknesses
- Co-extrusion and tri-extrusion for enhanced durability or visual contrast
- Textured, matte, or smooth surface finishes for functional or aesthetic needs
- Post-extrusion fabrication including cutting, drilling, punching, and assembly
- Structural and protective components engineered for high-impact environments
With multiple extrusion lines, advanced cooling systems, and rigorous quality control standards, Lakeland Plastics ensures every PC-ABS extrusion delivers consistent performance, durability, and dimensional accuracy—from prototype development to high-volume production.