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Plastic Extrusion Design Engineering

At Lakeland Plastics, our plastic extrusion design engineering services combine precision, innovation, and decades of experience to help bring your most complex profiles to life.

Optimizing Performance & Reducing Costs with Smart Extrusion Design

The engineers at Lakeland Plastics have the expertise to assist you with the design of your part and ensure optimal performance and cost. Whether your project is just in the design phase or ready for production, a meeting with Lakelands’ engineers can ensure that your custom extrusion is designed properly. We offer AutoCAD design assistance and 3D printing prototypes to help you prove out a concept without incurring the full cost of a new tool and sample production run. Whatever your custom extrusion requirement is, the engineers at Lakeland Plastics can help you bring your concept to reality.

Custom Plastic Extrusion Design: Your Vision, Our Expertise

The success of any custom plastic profile extrusion project hinges on a well-engineered design. The material used, as well as the ability to precisely manufacture the plastic profile extrusion, play an integral role in how your part is designed. With our plastic extrusion design engineering expertise, along with our manufacturing experience and extensive knowledge of material options, we can offer valuable assistance to satisfy your design criteria where all factors are optimized.

Whether you are at the idea phase of your project or have an engineered CAD drawing completed and have produced the initial model, we will help your concept take shape. Our plastic extrusion design engineering technical staff is available to assist you in the development of a top-quality, precisely engineered custom plastic extrusion.

Expert Material Guidance for Complex Extrusion Design

When it comes to plastic extrusion design, material selection can make or break the success of your part. At Lakeland Plastics, we help you cut through the complexity by offering expert insight into a broad range of thermoplastics. With deep industry experience and close relationships with trusted material vendors, our team can recommend the ideal resin based on your design requirements. No matter how specialized your application, we’ll ensure your material choice supports long-term performance.

Reliable & Precise Plastic Extrusion Tooling Design

A successful custom plastic extrusion depends not only on smart design and material selection but also on the quality of the extrusion tooling. At Lakeland Plastics, our experienced team designs and develops custom extrusion tooling tailored specifically to your part’s unique profile and performance requirements. Our precision tooling ensures consistent manufacturing accuracy, optimal part quality, and efficient production—no matter the complexity or industry.

Considerations for Quality Plastic Extrusion Design

To ensure a successful and high-quality plastic extrusion, several key factors must be carefully evaluated during the design phase:

  • Functional Requirements: Define the strength, flexibility, temperature range, and environmental conditions your part must withstand.
  • Material Compatibility: Choose thermoplastics that best match your part’s performance needs and manufacturing capabilities.
  • Profile Complexity: Design extrusion shapes that are manufacturable, avoiding overly intricate details that may cause tooling issues.
  • Wall Thickness: Maintain consistent wall thickness to ensure structural integrity and smooth production.
  • Tolerances: Thermoplastics expand and contract; allowing some length tolerance avoids high cutting and handling costs.
  • Mating Parts: If your extrusion must fit another component, provide a sample to help ensure proper tool and profile alignment.
  • Tooling Collaboration: Work closely with tooling experts early to identify potential design improvements and reduce costly revisions.
  • Cost Efficiency: Balance performance and material choice with production cost considerations to maximize value.

Custom Plastic Extrusion Design Engineering for a Range of Industries

Why Partner with Lakeland Plastics for Custom Plastic Extrusion Design?

  • Collaborative Design Support: Our engineers work directly with you to refine your extrusion design for optimal function, fit, and manufacturability.
  • Material & Profile Expertise: We help you select the right materials and profile structure based on performance needs and application demands.
  • In-House Tooling & Prototyping: Our in-house tooling capabilities and 3D prototyping services allow for faster iterations and reduced development costs.
  • Decades of Design Experience: With over 50 years of industry experience, we’ve successfully engineered thousands of custom plastic profiles.
  • Built for Manufacturability: We don’t just design to spec—we engineer for production efficiency, consistency, and long-term reliability.
  • End-to-End Engineering Guidance: From initial concept through final tool design, our team supports every stage of the extrusion design process.

What Companies Are Saying About Our Plastic Extrusion Design Engineering Services

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