ArmorBond Thermoplastic Coating Process

Lakeland Plastic’s ArmorBond thermoplastic coating system offers a high-performance solution for applications that demand long-lasting durability, vibrant color, and a resilient, bonded finish over steel tubing.

What Is ArmorBond?

ArmorBond is a proprietary thermoplastic coating system developed by Lakeland Plastics. Engineered for strength, appearance, and adhesion, ArmorBond creates a colorful, highly durable coating applied over steel tubing. Unlike surface-level coatings that may chip or wear over time, ArmorBond becomes a permanent part of the product—making it ideal for industrial and commercial environments where both aesthetics and durability matter.

How Does ArmorBond Work?

The ArmorBond system uses a crosshead extrusion process, where the thermoplastic material is applied over the steel tubing using a specially developed heat-activated adhesive. This adhesive is applied immediately before the coating stage to ensure maximum bond strength. Once cured, the thermoplastic fuses tightly to the steel substrate, creating an inseparable bond that resists peeling, cracking, or whitening—even when the tubing is bent, roll formed, or drilled. The result is a sleek, seamless coating that retains its integrity even under pressure or stress.

The ArmorBond Thermoplastic Coating Process

At the core of the ArmorBond system is the precision-driven crosshead extrusion technique. During this process, steel tubing is continuously fed through an extrusion die where the thermoplastic coating is applied uniformly. The heat-activated adhesive ensures that the plastic adheres securely to the substrate in real time. Lakeland Plastics has optimized every step of this process to deliver consistent coating thickness, strong adhesion, and vibrant color throughout each production run. This method ensures minimal waste, high repeatability, and reliable performance for demanding manufacturing requirements.

ArmorBond Thermoplastic Coating Applications

Designed to perform in high-use, high-visibility settings, ArmorBond is ideal for products where both appearance and function are critical. Common applications include shopping cart handles, transit bus grab rails, gravity feed racks, conveyor systems, or anywhere that sees heavy contact or exposure to the elements. The UV-stabilized thermoplastic resists fading—even in outdoor environments—and holds up against wear, impact, and temperature changes. Whether you’re designing equipment for retail, transit, or material handling, ArmorBond provides a clean, professional finish that lasts.

ArmorBond Thermoplastic Coated Products & Parts

Engineered to deliver a durable, seamless, and colorful thermoplastic finish:

  • Steel Tubing for Handrails & Grab Bars

  • Protective Railings & Safety Guards

  • Shopping Cart Handles & Frame Tubes

  • Conveyor & Material Handling Frames

  • Fitness Equipment Tubing & Frames

  • Racking Systems & Storage Solutions

  • Display Fixtures & Retail Tubing

  • Custom Formed Metal Parts with Bonded Coating

Industries That Benefit from Our ArmorBond Thermoplastic Coating Process

Why Partner with Lakeland Plastics for ArmorBond Thermoplastic Coatings?

  • Proprietary Coating Expertise: ArmorBond is our exclusive thermoplastic coating system—engineered for a lasting bond, vibrant finish, and superior durability in demanding applications.
  • Precision Application Process: Our crosshead extrusion method ensures uniform coverage and consistent adhesion to steel tubing, even for complex shapes and bends.
  • Custom Engineering Support: From concept to production, our in-house team collaborates with you to develop tailored coating solutions that meet exact specifications.
  • Reliable, Scalable Production: With advanced extrusion equipment and flexible run capabilities, we deliver high-quality coated parts on time and on budget.
  • Midwest-Based for Faster Delivery: Centrally located in the U.S., Lakeland Plastics offers shorter lead times and cost-effective shipping to clients across the country.

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