Crosshead Extrusion Coating

Crosshead Extrusions

Lakeland Plastics provides plastic crosshead extrusion services that apply durable, functional coatings to a variety of substrates.

Precision Plastic Crosshead Extrusion Services

With over 50 years of experience, Lakeland Plastics offers trusted plastic crosshead extrusion services for customers across a wide range of industries. Our coating line can apply waterproof, decorative, or protective layers to virtually any substrate you need coated. Some of the substrates we have successfully coated include cable, pipe (steel, aluminum, and copper), wire, electrical conduit, chain, wooden dowels, rope, and other extrusions. Whether you need a waterproof seal, a protective barrier, or a decorative finish, our crosshead extrusion capabilities are built to meet your exact specifications with precision and consistency.

The Crosshead Extrusion Process: Reliable Coating for Any Substrate

The crosshead extrusion process involves feeding a substrate through a 90-degree crosshead die, where a molten plastic layer is applied with uniform coverage. This process allows for complete, end-to-end coating in a single, continuous pass, resulting in a strong bond between the plastic and the base material. Lakeland Plastics leverages advanced tooling and engineering expertise to ensure a clean finish and long-lasting performance, no matter the complexity of the job.

Custom Plastic Crosshead Extrusion Solutions for Demanding Applications

At Lakeland Plastics, we deliver plastic crosshead extrusion solutions tailored to your product’s unique needs. Whether you’re enhancing electrical insulation, weatherproofing exposed materials, or adding an eye-catching finish, our custom coating solutions help improve functionality, extend product life, and meet industry-specific standards. Backed by our in-house design, tooling, and fabrication capabilities, we make it easy to bring your vision to life with precision and speed.

Quality Materials Backing Every Crosshead Extrusion Coating

At Lakeland Plastics, we use a carefully selected range of high-performance thermoplastic materials for crosshead extrusion coatings, each chosen to provide flexibility, durability, and protection. Our coating materials include flexible PVC available in multiple durometers, HDPE, LDPE, and nylon—allowing us to deliver custom coatings that are long-lasting. Our experienced team works closely with you to help select the best material for your specific project and application, ensuring optimal performance and results every time.

Custom Crosshead Extrusion Products & Parts

Designed to add a waterproof, decorative, or protective coating over a wide range of substrates:

  • Electrical Wire & Cable Coatings

  • Electrical Conduit Covers

  • Pipe Coatings (Steel, Aluminum, Copper)

  • Chain Coverings

  • Rope Coatings

  • Wooden Dowel & Handle Coatings

  • Tool Handle Coatings

  • Secondary Extrusion Coatings for Custom Parts

Custom Crosshead Extrusions for Specialized Applications

Why Partner with Lakeland Plastics for Plastic Crosshead Extrusion Services?

  • Specialized Crosshead Extrusion Expertise: With over 50 years of dedicated experience in plastic crosshead extrusion coating, we understand the unique challenges of applying durable, uniform coatings on diverse substrates.
  • Versatile Substrate Capability: Our coating line handles a wide variety of substrates—from electrical wire and conduit to metal pipes, chain, wooden dowels, rope, and more—ensuring precise, high-quality coverage tailored to your application.
  • Advanced Equipment and Tooling: Equipped with state-of-the-art extrusion technology and in-house tooling capabilities, we deliver consistent, efficient production runs from prototypes to large volumes.
  • Material and Application Flexibility: We offer a broad range of thermoplastic materials—including flexible PVC, HDPE, LDPE, and nylon—to meet the specific needs of your application.
  • Stringent Quality Control: Our rigorous inspection processes guarantee coatings with tight tolerances, strong adhesion, and lasting performance you can rely on.
  • Collaborative Engineering Support: From material selection to coating design and process optimization, our experienced team works closely with you to develop solutions that meet your exact project requirements.
  • Reliable and Responsive Service: Centrally located and committed to customer satisfaction, we ensure timely delivery and responsive communication at every stage of your crosshead extrusion project.

What Companies Are Saying About Our Crosshead Extrusions

Crosshead Extrusion Resources

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